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Digital CAD/CAM Center


Excel Dental Lab Digtital CAD/CAM Center

At Excel Dental Lab, we have embraced the latest digital technology in dentistry while still respecting tradition. With our leading-edge CAD/CAM system and technical expertise, we can process digital files from your oral scanners anywhere in the world. Today’s technology helps shorten the distance and downsize the world where we live and work, especially in dental industry. Our digital CAD/CAM center inside our laboratory is a state-of-the-art facility managed by a team of the most experienced digital and CAD/CAM technicians. By combining the latest digital technology with skilled craftsmanship, we will deliver consistent quality and value.

 

Excel Dental Lab installed the newest and complete CAD/CAM system from Zirkonzahn, Italy. The innovative scanner S600 ARTI is fully automated optical structured-light scanner in combination with specialized scanning software. Precision is ≤ 10 μm. The M1 milling machine is the latest 5+1 axes simultaneous milling unit with wet and heavy metal functionality. It can mill various materials such as zirconia, anterior & posterior full zirconia, custom implant abutment, screw-retained bridge, titanium, glass ceramic, resin, sinter metal, chrome cobalt, raw abutment etc. It also incorporates the cutting-edge wet milling technology. The software package and modules open up a possibility to design and produce all types of restorations we can imagine. It could be the very basic zirconia crown & bridge for veneering with porcelain, or entirely/partially full zirconia zirconia. It could be custom implant abutment or full arch screw-retained bridge. Or even complicated work like bar attachment or hybrid superstructure.

 


Milling process of real case at Excel Dental Lab

 

Complete CAD/CAM system

Range of applications


*Subject to availability of software modules

 

Millable materials with full equipment

 

Digital Impression Scans

Dentists are now leveraging their investments in chairside oral scanner systems by partnering with digitally enabled laboratories to streamline their workflow and reduce the time and cost of treatment. Today at Excel Dental Lab, we are happy to accept digital impression scans from you in open STL format. With digital impressions, you’ll save on impression material, trays and one-way shipping to Thailand. But you don’t compromise on the quality and service you will get from us. We still give full attention, skillful craftsmanship, and esthetic value on every single case which goes through our lab. The technicians who design your prosthesis digitally are the same technicians who can fabricate your crown by hand but they are also equipped with additional computer skillsets and specialized training in CAD/CAM. After all, CADCAM is not only about computer knowledge, but it also requires the same in-depth understanding of technical dental work.

 

 

2. Possibilities of working digitally:

1) Overseas clients have a possibility of sending us physical impressions or models in traditional way. Then we scan from model/impression, and proceed to designing, milling crowns digitally on our systems.

2) Alternatively, clients also can send us digital files from oral scanner (files must be in open STL format). Then we process the files in our system and produce full-contour restoration without model, such as monolithic zirconia (anterior & posterior) or glass ceramic. Lithium dissilicate glass ceramic is currently available in e.max CAD, Vita Suprinity, and Mark II. Full-contour composite resin is also possible.

Future option: clients can send us digital files from oral scanner. Then we process digital files to produce a physical model in resin, and fabricate all types of restorations including PFM, full gold crown, all-ceramic, porcelain-layered zirconia etc. Note that resin-based models will be produced by 3D digital printer and will incur additional cost. A model will enable us to apply porcelain veneering and check fitting/contacts/occlusion in a usual manner.

 

Sintermetall

Now also for up to 14-unit substructures!

The 100% dimensionally stable Sintermetall by Zirkonzahn is a highly pre-compressed and slightly sintered cobalt-chrome alloy, which enables the milling of all dental restorations, especially large-span bridges of up to 14 units. The material is sintered under high vacuum and without shielding gas. Thanks to the fact that the raw material has a shrinkage factor of just 7%, its torsional stability during the sintering process is very high. Like this, all milled dental restorations (full arch bridges, single crowns, metal structures, telescopes, bars, attachments) can be sintered with total lack of stresses. 100% deformation resistant and no impurities in the metal structure!

 
 

Chrom-Cobalt

Zirkonzahn Chrom-Cobalt is at the same time hard and elastic. Therefore it is particularly suited for the manufacture of bars and metal frameworks for veneering with ceramics. Also already existing restorations can be appropriately enlarged thanks to the good solderability of the material.

 
 

Titanium Raw-Abutment®

• Precast abutment blanks for the manufacturing of individual abutments from highly biocompatible Titan 5 (ASTM standard)
• The industrially prefabricated implant connection of the Raw-Abutment® titanium abutment blanks guarantees highest precision and fitting accuracy.
• Freely definable abutment geometries
• Availability depending on the implant system – the range is continuously being expanded

 
 
 

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